Designed to produce four of the giant planes a month, the 125,000-square-metre plant is full with eight aircraft, and the just-arrived parts of the next jet are stacked like broken toys.
"It is like a blocked pipe in your house. Putting more in doesn't open it up immediately," Andreas Fehring, vice president of A380 programme management, says of the vast assembly line.
The problems that stripped parent company EADS (EAD.PA: Quote, Profile, Research) of a quarter of its share price earlier this month started with tiny displacements in wiring of as little as 5 centimetres.
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In the plane, power and signal cables have to be a certain distance apart to avoid electro-magnetic interference. Cables also are strapped together in bundles called harnesses.
When testing shows that shaking or movement in flight may shift a cable close enough to another to cause interference, that cable must be moved.
Since there is no slack in the plane's 500 km of wiring, changing the position of one cable could require a cascade of changes in the positions of other cables or a whole new harness.
Multiply that by the number of aircraft already assembled -- 13 excluding the two built solely for static testing -- and changes can take thousands of hours of labour to complete.
"It is like a blocked pipe in your house. Putting more in doesn't open it up immediately," Andreas Fehring, vice president of A380 programme management, says of the vast assembly line.
The problems that stripped parent company EADS (EAD.PA: Quote, Profile, Research) of a quarter of its share price earlier this month started with tiny displacements in wiring of as little as 5 centimetres.
...
In the plane, power and signal cables have to be a certain distance apart to avoid electro-magnetic interference. Cables also are strapped together in bundles called harnesses.
When testing shows that shaking or movement in flight may shift a cable close enough to another to cause interference, that cable must be moved.
Since there is no slack in the plane's 500 km of wiring, changing the position of one cable could require a cascade of changes in the positions of other cables or a whole new harness.
Multiply that by the number of aircraft already assembled -- 13 excluding the two built solely for static testing -- and changes can take thousands of hours of labour to complete.
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