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  • 787 Certification

    Don,

    Was wondering if you could shed some industry light on these quotes??

    The fact that Boeing is quietly seeking Federal Aviation Administration approval to combine currently authorized engineering and manufacturing compliance functions gives me great pause.

    The already existing delegated compliance is dubious enough...but expanding that for a program with so many problems is simply insane. The pressure on Boeing employees to certify compliance will just be overwhelming in these circumstances. Careers and perhaps the very existence of the Boeing company hang in the balance of getting this plane out. The effort of the company to get exempted from normal FAA oversight on the 787 simply cannot be trusted.

    Short version:

    Because of staffing shortages at the FAA (and deregulation philosophy) vertain FAA certification functions required by law in aircraft manufacture were devolved to the manufacturer. A special class of employee at the manufacturer (generally of unquestioned technical ability and personal integrity) were charged with this function. Although they worked for the manufacturer, they in-essence carried out the function of the government. If anyone at the manufacturer attempted to pressure them to certify anything that they didn't believe qualified, these individuals could simply call their counterparts at the FAA for backup.

    Fast forward through numerous variations of this over the years to the present day.

    Just about the time that various obscure news outlets began to report that the 787 was going to experience more delays due to FAA certification problems, Boeing quietly applied for a vastly expanded "self-certification" program. In this case, the route of appeal (in an employee felt that he/sje was being pressured to qrongly certify something) IS NOT to the FAA, but instead up their chain of command at Boeing.

    Fox guarding the henhouse.

    Self-certification is dubious but IMO it could be acceptable on some mature product line. However, on the 787, there are so many documented problems, and so many problems as yet to be disclosed, that it's absolutely insane to allow Boeing to "self-certify" that everything is in compliance. The pressure on employees will be stunning and the route of appeal will be right up through the same people pressuring the employees to certify so that Boeing can avoid another delay.

  • #2
    The FAA no longer has the personnel needed to accomplish the certification process as was done in the past.
    several aircraft have been "self certified" in the past but these have been growth versions of previously certified airframes.
    Boeing will encounter certification delays if they use FAA engineers to accomplish the task.
    The designated FAA / Boeing engineers accomplishing the task are carefully selected by the FAA to represent them. Its an FAA cost cutting measure.
    Fox guarding the hen house scenario is 99.99% off set by the regulations under which the designee's operate. If it can be shown that a short cut resulted in or is shown that it could have resulted in a failure in service, liabilities extending back to the designee apply.
    The common fear is a company pressuring a designee to approve something that falls short of the intended design. The safe guards in place prevent it. First and foremost, a manufacturer would be hard pressed to explain disciplinary action against a designee. The FAA and the press would tear the company apart.
    Boeing (any company certifying compliance) would sooner have government employees accomplish the task than their own. Simply put, it limits liability.
    Don
    Standard practice for managers around the world:
    Ready - Fire - Aim! DAMN! Missed again!

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